
A PLC is a ruggedized industrial computer that continuously monitors inputs, makes decisions based on a user-defined program (usually in ladder logic), and controls outputs to automate a process or machine.
Delta PLCs are designed to handle real-time control tasks such as turning motors on and off, counting products, controlling temperature, and managing sequences in manufacturing.
π§ 1. Major Delta PLC Series
Delta offers several PLC product lines designed for different applications:
Series Features Best Use Cases
DVP-SS2 Compact, economical, basic functionality Simple automation (e.g., conveyor control)
DVP-SA2 More I/O, basic motion control, PID Small machines, basic process control
DVP-SX2 Analog I/O, PID, high-speed counters Temperature, level control, motion
DVP-SE Built-in Ethernet, Modbus TCP Networked machines
DVP-ES2 High-speed, large I/O, multi-axis motion Complex machinery, industrial lines
AS Series Modular, high performance, CODESYS support Advanced automation, factory-scale systems
AH Series Modular, high-end PLC Large scale SCADA, motion, and complex control
βοΈ 2. Key Features of Delta PLCs
β€ Programming Environment
WPLSoft: Deltaβs primary software for programming DVP series (ladder logic-based).
ISPSoft: For AS series and AH series (supports ladder, ST, SFC, FBD).
CODESYS (for advanced AS series): IEC 61131-3 standard language support.
β€ Control Capabilities
Logic control
Timers and counters
Mathematical operations
Data logging
PID control
High-speed pulse control (for stepper/servo motors)
Interrupts and subroutines
β€ I/O Capabilities
Digital I/O
Analog I/O (voltage, current, thermocouple, RTD)
High-speed counters and pulse output
β€ Communication
RS-232/RS-485 Modbus RTU
Ethernet Modbus TCP (SE, AS, AH series)
CANopen, Profibus, DeviceNet (with modules)
SCADA/HMI integration via protocols like Modbus, OPC
π 3. Hardware Components
CPU Module: Core processor unit containing logic and communication.
I/O Modules:
Digital Input (DI)
Digital Output (DO)
Analog Input (AI)
Analog Output (AO)
Expansion Modules: Add more I/Os, communication ports, or special functions.
Power Supply Unit (PSU): Supplies regulated power to the PLC system.
π§° 4. Programming with WPLSoft (DVP Series)
Ladder logic editor with drag-and-drop elements.
Simulation mode to test programs without hardware.
Online monitoring and force I/O functions for debugging.
Upload/download programs to/from the PLC.
Common ladder elements include:
LD / OUT: Load and output
SET / RST: Latch and unlatch
TON / TOF / TMR: Timers
CNT / CNR: Counters
MOV / CMP / ADD / SUB: Data operations
π§ͺ 5. Applications
Conveyor systems
Packaging machines
Mixing and batching systems
Pump and fan control
Temperature control (with analog I/O and PID)
Motor control (via stepper/servo drive interfaces)
Building automation
Smart agriculture and irrigation
β οΈ 6. Troubleshooting and Diagnostics
Status LEDs on the PLC indicate run, stop, error, and I/O states.
WPLSoft or ISPSoft can show real-time variable states and logs.
Common issues:
Power supply faults
Incorrect wiring (especially analog)
Communication port settings mismatch
Program logic errors (ladder issues)
Module compatibility/configuration errors
π 7. Example Specification (DVP-ES2 Series)
Parameter Value
Program Capacity 16k steps
I/O Capacity Up to 256 I/O points (with expansion)
Communication RS-232, RS-485, Modbus RTU
High-Speed I/O 4 inputs / 2 outputs (100kHz)
Power Supply 24V DC or 100β240V AC
Programming Port USB and RS-232
π 8. Integration with Other Devices
Delta PLCs are often used in combination with:
Delta HMIs (e.g., DOP series)
Delta servo drives (ASDA series)
Delta VFDs (variable frequency drives)
Third-party devices using Modbus or other industrial protocols