
Baumer Level Sensors are precision instruments developed by Baumer Group, a Swiss-based manufacturer known for sensors, encoders, and process instrumentation. These sensors are used to detect and monitor the level of liquids, pastes, powders, or granules in tanks, silos, or pipelines.
π’ About Baumer Group
Founded: 1952
Headquarters: Frauenfeld, Switzerland
Core Products: Sensors, encoders, measuring instruments, vision systems
Industries: Food & beverage, pharmaceuticals, packaging, automation, marine, and more
π 1. Types of Baumer Level Sensors
Baumer offers a range of level sensing technologies, including:
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1.1 Capacitive Level Sensors
Detect level based on changes in capacitance caused by material presence.
Ideal for:
Liquids, solids, powders, or pastes
Non-conductive and conductive media
Examples:
CleverLevel PL20 (universal point level detection)
LBFS series (for hygienic and industrial use)
Key Features:
No calibration needed for media changes
Immune to buildup, foam, and bubbles
Can detect interfaces (liquid/liquid or liquid/foam)
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1.2 Ultrasonic Level Sensors
Use high-frequency sound waves to measure distance to the surface of a liquid or bulk solid.
Suitable for:
Open tanks, containers, or bins
Harsh or dusty environments
Key Features:
Non-contact measurement
Ideal for aggressive or sticky substances
Long measuring ranges available
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1.3 Hydrostatic Level Sensors
Measure pressure at the bottom of a tank to determine the liquid height.
Suitable for:
Water, oil, or other fluids in tanks and wells
Deep or pressurized tanks
Features:
High precision and stability
Submersible options
Temperature-compensated
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1.4 Guided Wave Radar (GWR) Sensors (limited use in Baumerβs lineup)
Use microwave pulses guided along a probe into the tank.
Good for:
High-pressure and high-temperature applications
Differentiating between layers
π 2. Key Series and Models
Series Type Features Applications
CleverLevel PL20 Capacitive Smart detection, IO-Link, universal media detection Food, pharma, chemicals
LBFS Capacitive Compact, robust, high-temp version Tanks, pipes, machines
FMU/FSA Ultrasonic Non-contact, adjustable range Bulk solids, open tanks
LSP Hydrostatic Compact sensor, analog output Industrial tank level monitoring
π 3. Output & Communication Options
Baumer level sensors offer flexible integration:
Outputs:
PNP/NPN (switching)
4β20 mA / 0β10 V analog
Frequency output
Communication:
IO-Link (for smart diagnostics and remote configuration)
Modbus (in some models)
π§Ό 4. Hygienic and Food-Safe Versions
Baumer excels in the food and beverage industry, with sensors:
Made of stainless steel (316L) and FDA-compliant materials
With EHEDG certification
With CIP/SIP cleaning compatibility
π οΈ 5. Applications
Food & Beverage: Milk tanks, brewing vessels, syrup storage
Pharmaceuticals: Sterile process containers
Chemical Industry: Level monitoring in corrosive environments
Water/Wastewater: Pump level control, tank depth measurement
Packaging/Automation: Granule or powder detection
π§ 6. Smart Sensor Features (with IO-Link)
Auto-teach of switching points
Medium recognition (even changing media)
Remote configuration and diagnostics
Reduced downtime and enhanced predictive maintenance